*Technical parameters:
Equipment capacity: 60-400 bags/min
The sterilization cooling time depends on production capacity
Whole line composition: sterilization section, cooling section, leaching section, blowing section
Applicable products: Soft bags, PP bottles
Integrated tube or plate heat exchanger
Sterilization section
The double-layer filtration water tank adopts stainless steel mesh filtration, and the box body is made of 2mm stainless steel plate welded to form a steam pipe. A one-way valve is installed at the connection between the steam pipe and the steam water mixer to prevent water backflow. The steam pipe sterilizer
The cooling section is equipped with an automatic water addition pipeline and control system. The system automatically detects the water level in the pool and always maintains it within the standard water level height range. The three drainage pipes of the sterilization machine, cooling section, and drainage section are collected into the main pipe and discharged centrally.
Drain section
Two vibration motors can effectively remove large water droplets from the bag and bottle bodies, and smooth out the vibration of products entering the air drying stage.
Drying section
Adopting a highly wear-resistant transmission chain, it has a flipping function during the drying process to make both sides of the soft bag
Both can face the fan twice to increase the drying effect.
The drying fan has an adjustable lifting type, which is convenient for product replacement and cleaning.
The size and efficiency of the machine depend on production capacity
Water tank and main frame
The inner sink is made of 2.0mm stainless steel plate bent and welded into shape, with a V-shaped structure at the bottom to ensure thorough drainage
The outer layer is formed by bending and welding 1.0mm stainless steel plate
The middle of the inner and outer layers is filled with 50mm thick insulation cotton
The water tank cover plate is made of 1.5mm stainless steel plate bent and reinforced
The water tank is equipped with a cleaning port, water inlet, overflow port, and drainage port
The main frame is made of 50 * 50 stainless steel square tubes welded together, with a thickness of 2-3mm for use in combination
When the total length of the sterilization equipment exceeds 10 meters, the box is divided into two sections, connected by bolts and sealed with food grade silicone rubber to prevent hot water leakage
Independent circulation pumps are required for sterilization, cooling, and cleaning tanks to circulate water and ensure uniform temperature of the water in the tank. The circulating water is evenly discharged through branch pipes
A steam extraction interface device is used above the outlet cover, with an interface barrel diameter of 400mm, flange diameter of 480mm, and height of 300mm. It is easy to connect with the exhaust duct to discharge water vapor
conveying system
The main conveyor belt adopts a 50.8mm pitch plastic module mesh belt with stainless steel reinforcement plate and stainless steel string rod, and is equipped with a 100mm height baffle. The skirt edge is selected according to the product
The conveyor belt support strip is made of 50 * 50 stainless steel square tube laser cutting, with slot positioning and drainage holes below
The main drive sprocket is made of nylon material and matched with the main conveyor belt chain, with 14 teeth
The main drive shaft is machined with a diameter of 80 * 80 stainless steel square shaft lathe
The power adopts Tsinghua Ziguang 0.75KW double reduction motor, equipped with Danfoss variable frequency speed regulation of 0.2-0.5 meters per minute
● Bearings: SKF and NSK brands are used
Vibration drainage and leveling machine
● Dimensions: Length 2 meters, Width 1.15 meters, Height 0.6 meters (for reference only)
● Product: Leisure food category
The mesh screen is formed by bending and welding 3.0mm stainless steel plates, with a V-shaped structure at the bottom to ensure strength
The main frame is made of 50 * 50 * 2 square tubes welded together, and the bottom is equipped with a water receiving tray
Two vibration motors, power: 60W
Heating and cooling system
The main water pump adopts a centrifugal pump from Southern Pump Industry, with a flow rate of 25 cubic meters per hour
The main water pipe adopts a 50mm diameter stainless steel round pipe, and the connection adopts a quick clamp head
The double-layer filtration water tank adopts stainless steel mesh filtration, and the box body is formed by welding 2mm stainless steel plates
The soda water mixer adopts the domestically produced CDQS-12 type, with a flow rate of 25 cubic meters per hour
Install a one-way valve at the connection between the steam pipe and the steam water mixer to prevent water from flowing back into the steam pipe
Temperature control adopts temperature sensors combined with electric steam regulating valves and temperature controllers for automatic control
Install manual valves (market) separately for steam and water pipes for use during startup and shutdown
The whole machine adopts Mitsubishi PLC with Weilun touch screen control and three digit modification
The steam interface is 50.8 flange docking, and the inlet pressure is less than 0.4Mpa
● Water level control: The sterilization machine and cooling section are equipped with automatic water addition pipelines and control systems, and the system is automatic
Detect the water level in the pool body and automatically maintain it within the standard water level height range. The three drainage pipes of the sterilization machine, cooling section, and drainage section are collected and discharged into the main pipe, which is DN100 in size and then discharged into the trench
The cooling method adopts an external cooling tower (provided by the demander) with plate heat exchanger
Flip water blower
● Dimensions: Length 5.6 meters, air dried effective width 1.2 meters, height 1.1 mm (for reference only)
Dried products: snack food category
Number of fans: 20 units
Fan power: 750W
Drying process: The bag products are flipped twice, with both sides facing the fan twice to increase the water removal effect
The height of the fan is manually adjusted, making it convenient for product replacement and adjustment
The rack is formed by welding 40 * 40 * 2mm stainless steel square tubes
The structural components are made of 3mm stainless steel plate and welded into this bowl
The passport is made of 1.5mm stainless steel welded and bent into shape
The main conveyor belt adopts stainless steel mesh chain, which is 16 meters long, 1007.7mm wide (center to center distance of chain wheel), with a chain pitch of 25.4, a pole diameter of 8mm, a pole spacing of 25.4mm, and a mesh wire diameter of 1.2mm
Conveyor belt motor 750W